Netpak Packaging Invests Over $2 Million in Montreal Production Capacity
Netpak Packaging invested more than $2 million in automated equipment at its Montreal production plant, increasing finishing-department capacity by more than 30%. The investment strengthened folding carton production through added folder-gluer automation, die-cutting capacity, ERP-connected workflows and faster make-ready performance.
Netpak’s investment strengthened folding carton production capacity, automation and speed-to-market capabilities at its Montreal plant.
A production investment focused on folding carton capacity
The investment added automated converting equipment designed to support faster make-ready, higher throughput and more consistent carton production in the finishing and converting stages.
Why production capacity matters in folding carton manufacturing
Packaging buyers depend on more than print quality. They also need reliable lead times, controlled finishing, carton consistency, traceability and production systems that can support larger or more complex programs.
Support more production volume
Added converting and finishing capacity helps support growing folding carton demand without relying only on manual throughput.
Reduce make-ready constraints
Automated setup and machine integration can reduce changeover pressure when production moves between carton styles.
Improve process consistency
Equipment designed for precision cutting, folding, gluing and blanking helps improve repeatability across production runs.
Connect production data
ERP-connected production workflows support better information flow, job tracking and plant-level visibility.
Investment during a demanding production period
The investment was announced during a period when packaging supply chains and essential manufacturing operations were under unusual pressure. Netpak remained operational as an essential business and continued supporting strategic customers while investing in new production technology.
Netpak has remained operational as an essential business and at full capacity throughout the pandemic to serve our strategic partners. Carlo Cammalleri, Co-founder, Netpak Packaging
The announcement also emphasized the role of employees in maintaining operations and supporting growth through a challenging production environment.
The investment supported
- 1Greater finishing-department capacity.
- 2Improved folder-gluer productivity.
- 3Expanded die-cutting and blanking capability.
- 4More advanced automation in final production stages.
- 5Stronger information-system integration for plant workflows.
Two equipment additions strengthened converting and finishing
Netpak added a BOBST MasterFold A2 1110 folder-gluer equipped with SpeedWave technology and a BOBST SPanthera 106 LER die-cutter integrated into plant information systems.
MasterFold A2 1110 with SpeedWave
The folder-gluer investment supported higher-speed carton folding and gluing, faster setup for selected carton styles and more efficient final production stages.
SPanthera 106 LER die-cutter
The die-cutter supported cutting, stripping and blanking capability for folding carton production, helping improve converting productivity and blank quality.
Folder-gluer automation helps improve production flow in the final stages of folding carton manufacturing.
Folder-gluer capacity affects carton throughput and changeover
BOBST identifies SpeedWave technology as a device that simplifies crash-lock setup on MasterFold folder-gluers, helping reduce setting time and support folding quality.3 For Netpak, this type of capability supports faster setup and more efficient production across selected carton styles.
Die-cutting automation supports precision and downstream efficiency
In folding carton manufacturing, die-cutting is one of the critical steps between printed sheet and finished carton. Accurate cutting, stripping and blanking help determine whether cartons can move efficiently into folding, gluing, packing and shipment.
BOBST describes its 106-format autoplaten die-cutters as supporting cutting, stripping and blanking in one pass, with high-speed production capability and accurate sheet feeding.4 These functions are relevant to folding carton manufacturers because they support cleaner blanks and smoother downstream handling.
For Netpak customers, this type of equipment investment helps connect print quality, structural design, converting accuracy and final carton consistency.
Die-cutting performance affects
- 1Cut accuracy and structural fit.
- 2Blank quality before folding and gluing.
- 3Production speed and downstream handling.
- 4Consistency across repeat carton runs.
- 5Ability to support different carton formats and programs.
Die-cutting precision helps ensure that printed sheets are converted into clean carton blanks ready for folding and gluing.
Cutting, stripping and blanking shape final carton quality
The converting stage links the approved dieline to production output. Strong equipment, setup control and operator expertise all help maintain carton quality at production speed.
What production investment means for packaging buyers
For brands, the value of production automation is measured in practical outcomes: reliable lead times, fewer bottlenecks, consistent cartons, better process control and the ability to support demanding packaging programs.
Support faster production flow
Improved setup and converting capacity can help reduce pressure in the final production stages before shipment.
Support repeatable carton quality
Automated equipment and integrated workflows help keep folding, gluing, cutting and blanking aligned with specifications.
Connect production to information systems
ERP, MRP and WMS integration can improve job visibility, production planning and traceability across packaging programs.
What sets Netpak apart from competitors is our speed-to-market capabilities, efficient production times, information system and traceability. Salvatore Novello, Co-founder, Netpak Packaging
Automation works best when connected to the full carton workflow
Folding carton production depends on a connected workflow. Structural design, prepress, printing, die-cutting, stripping, blanking, folding, gluing, packing, warehousing and logistics all influence final performance.
Netpak’s plant capabilities connect these stages through design, prepress, offset printing, finishing, quality systems and logistics support.5 Equipment investment reinforces that workflow by improving the speed and consistency of converting and finishing operations.
For customers, the result is a stronger production foundation for custom folding cartons, retail packaging, food and beverage packaging, health and beauty packaging and other paperboard programs.
Connected production should align
- 1Structural design and dieline requirements.
- 2Prepress, colour and print specifications.
- 3Die-cutting, stripping and blanking operations.
- 4Folding, gluing and final packing workflows.
- 5Quality, traceability, warehousing and logistics support.
Plan folding carton production with capacity, automation and quality in mind
Send Netpak your carton specifications, dieline status, artwork files, paperboard requirements, finishing needs, quantities, launch timeline, warehousing needs and logistics requirements. Netpak can help evaluate structure, prepress, offset printing, die-cutting, folding, gluing, quality systems and production planning before launch.
Continue planning folding carton production programs
These Netpak resources connect production investment to carton structure, prepress, printing, finishing, quality systems and plant capabilities.
Packaging plant tour
See Netpak’s carton production workflow, equipment, automation and quality systems.
Open plant tour page
Custom folding cartons
Plan paperboard, structure, printing, finishing, warehousing and logistics.
Open product page
Structure and prepress
Align dielines, prototypes, artwork, files and production readiness.
Open service pageEnhanced finishing
Review cutting, finishing, coatings, lamination and surface performance.
Open service pageSources
- PrintAction, Netpak Packaging invests over $2 million in Montreal production plant. https://www.printaction.com/netpak-packaging-invests-over-2-million-in-montreal-production-plant/
- Canadian Packaging, Netpak Packaging: Over $2 million investments in production plant. https://www.canadianpackaging.com/general/netpak-packaging-over-2-million-investments-in-production-plant-168034/
- BOBST, MASTERFOLD 75 | 110 Folder-gluer. https://www.bobst.com/eu/en/products/folding-gluing/masterfold-75-110
- BOBST, EXPERTCUT 106 LER | PER Autoplaten die-cutter. https://www.bobst.com/eu/en/products/flatbed-die-cutting/expertcut-106-ler-per
- Netpak, Packaging Plant Tour. https://www.netpak.com/en/company/plant-tour/
- Netpak, Custom Folding Cartons. https://www.netpak.com/en/products/folding-cartons/
- Netpak, Structural Design & Prepress for Folding Cartons. https://www.netpak.com/en/packaging-services/structure-prepress/
- Netpak, Folding Carton Finishing Services. https://www.netpak.com/en/packaging-services/enhanced-finishing/